The Science Behind Protective and Cold Chain Packaging: Why One Size Does Not Fit All

In today’s intricate supply chains, the journey from production to consumer is fraught with challenges.

From the delicate nature of pharmaceuticals to the perishable demands of food and the dynamic landscape of e-commerce, one truth remains: one-size-fits-all packaging simply doesn’t cut it. Effective protective and cold chain packaging is rooted in science, tailored to the specific needs of each industry.

Pharmaceuticals: Precision and Protection

The pharmaceutical industry demands the highest standards of temperature control and product integrity. Medications often exhibit extreme temperature sensitivity, with even minor fluctuations impacting their efficacy. Traditional solutions like polystyrene struggle with long-distance transit and pose significant disposal and storage challenges.

The Science of Temperature Stability: Sancell’s pharmaceutical cold chain solutions leverage the science of thermal insulation. Our AIR and ECO thermal liners, combined with optimized gel pack configurations, maintain precise temperatures within the critical 2-8 degree Celsius window. Locally sourced aluminum particles reflect radiant heat, ensuring minimal temperature excursions.

Material Science for Product Integrity: We employ materials with low permeability and inert chemical properties, preventing both microbial intrusion and chemical interactions. Our packaging is designed for tamper evidence, utilizing secure sealing mechanisms.

Mitigating Freezer Burn with Bubble-Packed Gel Packs: For pharmaceuticals requiring frozen transport, Sancell’s bubble-packed gel packs offer a scientifically sound solution. The layer of air-filled bubbles acts as a critical void layer, creating a thermal buffer between the intensely cold gel pack and the temperature-sensitive medication. This buffer prevents direct contact with the freezing surface, effectively minimising the risk of freezer burn, which can compromise the molecular integrity of certain pharmaceuticals.

This method effectively reduces conductive heat transfer, while also limiting convective air movement, using the insulating properties of the trapped air to establish a controlled and stable temperature gradient.

Sustainability and Space Efficiency: Our ECO liners minimise air volume, reducing storage and transport space, crucial for high-value, low-volume shipments. We utilize 50% recycled content and design for 100% recyclability, aligning with the industry’s sustainability goals.

Food and Perishables: Freshness from Farm to Fork

The food industry faces the constant challenge of maintaining freshness throughout the supply chain. Inconsistent temperature control leads to spoilage, impacting profitability and consumer satisfaction.

The Science of Thermal Dynamics: Sancell’s AIR and ECO liners, coupled with optimised gel pack configurations, provide customised insulation for diverse transit needs. We understand the thermal dynamics of different transit times and distances, ensuring consistent temperature control.

Barrier Properties and Contamination Prevention: Our packaging incorporates advanced thermal insulation and moisture barriers to prevent spoilage, while also utilising materials designed to minimise the risk of external contamination.

Sustainability and Space Optimisation: Our ECO liners minimise air volume, reducing storage and transport costs. We utilise 50% recycled content and offer a significantly lower environmental footprint compared to traditional options.

E-commerce: Robust and Efficient Delivery

The high volume of e-commerce shipments exposes products to rough handling and potential drops. Packaging must balance protection with cost efficiency and consumer satisfaction.

The Physics of Impact Absorption: Sancell’s packaging solutions are engineered using materials that effectively absorb impact and dampen vibration. Our AIR bubble structure provides superior cushioning, minimising product damage.

Volumetric Efficiency and Cost Optimisation: We apply principles of volumetric efficiency to design packaging that minimises unnecessary bulk, reducing dimensional weight and shipping costs. Our ECO bubble structure minimises air volume, reducing storage and transport space.

Material Science for Sustainability: We prioritise sustainability by utilising recycled content and designing for 100% recyclability. Our solutions support waste reduction and align with reverse logistics initiatives.

Sancell: Science-Driven Solutions

Effective packaging is more than just a container. It’s a science. Our R&D team work locally from our in-house lab allowing for rigorous testing and ensuring consistent product performance. With ISO accreditations and a commitment to “best practice,” we provide science-driven solutions that address the specific challenges of pharmaceuticals, food, and e-commerce.

Why Choose Sancell?

Proven Performance: Our solutions deliver consistent and reliable temperature control and protection.

Environmental Benefits: We offer sustainable alternatives to traditional packaging materials.

Customisation: We provide tailored solutions to meet specific client needs.

Expertise and Reliability: With over 20 years of insulation expertise in our Australian climate, Sancell is a trusted partner for your packaging needs.

In a world where one size does not fit all, Sancell provides science-driven, locally made packaging solutions that ensure product integrity, reduce costs, and enhance sustainability.